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 Clarinet Tenon Repair
Author: BigChief44 
Date:   2026-02-24 06:13

Hi all I'm starting to learn advanced clarinet repair and I was wondering how you guys do this particular repair.

So when you have a clarinet tenon that's broken beyond belief you would counterbore the joint, then manufacture a new tenon on a lathe, then epoxy the tenon in, drill out the lowest tone hole and undercut it (assuming this is the upper joint) and then ream the bore to match the new tenon.

I understand everything there but where does one acquire a reamer to do the last step I described there? Maybe there's something I'm missing

Thanks

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 Re: Clarinet Tenon Repair
Author: Dan Shusta 
Date:   2026-02-24 09:38

BigChief44,

I just found this reamer at Ferree's:

https://www.ferreestoolsinc.com/products/g107-clarinet-barrel-reamer?srsltid=AfmBOoqC9mIhYIZ4hFJ8M3RKrkcsVCbNHMwDgcZNn5pQiIx4ezaKlq2W

I'm not sure this reamer would be of help to you or not.



Post Edited (2026-02-24 12:03)

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 Re: Clarinet Tenon Repair
Author: clarnibass 
Date:   2026-02-24 13:44

A reamer is usually a good option only if you need to do quite a few that are the same size. A cylindrical reamer would only work for the exact same size bore. A tapered reamer could work for more than one tapered bore but only if the angle is the same and then only in cases where pushing it more/less into the bore would work (not always, and that area of the bore isn't normally tapered even when it's not a cylindrical bore).

I usually just make the new tenon to size before gluing it.

An alternative method that is excellent even for completely broken off tenons/sockets is to pin them. Either use the original tenon/socket if it's not too broken, or make a new tenon/socket. If done well - and there a few critical details for that repair - it's as good as the original or a full graft, and has a few advantages.
I use both methods.

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 Re: Clarinet Tenon Repair
Author: BigChief44 
Date:   2026-02-24 17:20

Thanks clarnibass!

Generally speaking for example the middle joint of a clarinet are those tapered at all? Would you use telescopic bore gauges to measure then use your lathe to turn a taper if there is one?
Thanks

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 Re: Clarinet Tenon Repair
Author: Chris P 
Date:   2026-02-24 19:28

The middle tenon should have a parallel sided bore and is where the bore is at its narrowest and where the published bore measurement is taken from (eg. 14.75mm on Howarth S1/S2 clarinets) - the expansion is only at the top end of the top joint from above the throat A tonehole upwards and continued through the barrel bore.

Former oboe finisher
Howarth of London
1998 - 2010


Independent Woodwind Repairer
Single and Double Reed Specialist

Oboes, Clarinets and Saxes

NOT A MEMBER OF N.A.M.I.R.

The opinions I express are my own.

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 Re: Clarinet Tenon Repair
Author: BigChief44 
Date:   2026-02-24 21:35

Thank you very much Chris.
By any chance do you have any recommendations for the adhesive used for this particular repair? I use super glue for making new tone holes but for a tenon replacement maybe some sort of epoxy would be best? Maybe araldite or jb weld even?

Thanks

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 Re: Clarinet Tenon Repair
Author: Chris P 
Date:   2026-02-25 01:39

Slow cure epoxy is your best bet - Araldite or Bob Smith.

Former oboe finisher
Howarth of London
1998 - 2010


Independent Woodwind Repairer
Single and Double Reed Specialist

Oboes, Clarinets and Saxes

NOT A MEMBER OF N.A.M.I.R.

The opinions I express are my own.

Reply To Message
 
 Re: Clarinet Tenon Repair
Author: clarnibass 
Date:   2026-02-25 10:46

I would also use slow setting epoxy. I use epoxy for tone holes too.

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